Reclaimed Paneling Equals Environmental Health

Just in time for the holidays we tallied the impact of incorporating 2,200 sq ft of reclaimed paneling to a corporate project. The quick results: over 8 tons of waste was prevented from entering a landfill and 30 trees were saved. What benefits do 30 trees offer? We’ll get to that a little further down the page.

Reclaimed Hardwoods Paneling by Pioneer Millworks

Using 2,200 sq ft of reclaimed oak = 30 trees saved and 8 tons of waste kept out of landfills.

Think siding (vertical or horizontal). Think paneling…half way or up to the ceiling or on the ceiling. For a recent west coast project we crafted paneling from Settlers’ Plank reclaimed Oak. We’ve done some calculations to see just what using 2,200 square feet of reclaimed material meant to us and the environment.

settlers plank reclaimed paneling

Settlers’ Plank reclaimed paneling was fitted to a timber frame home game room.

With our average material yield we would have started with about 4,000 BF of reclaimed oak boards and joists to produce 2,200 SF of finished material. (We defect for metal artifacts, rot, old joinery, and lengths under 18″. These pieces are recycled, going to our chipper to become wood pellets or to our clean-burning kiln which heats our building.)  By using 4,000 BF of reclaimed oak instead of fresh sawn oak the following environmental benefits were realized:

–  We prevented 8 tons of waste from entering a landfill which would have occupied 12.35 cubic yards of landfill space
–  Once wood waste is sent to landfills, the exposure to other types of waste may prohibit wood from breaking down. Instead, it may partially decompose and release methane gas – a type of greenhouse gas.
–  We saved approximately 30 trees (based on the Doyle scale) from being cut down
–  The 30 trees saved by recycling 4000 BF of wood can absorb as much as 945 pounds of carbon dioxide out of the air each year.
–  30 trees can provide a day’s supply of oxygen for up to 120 people.
–  The net cooling effect of  30 young, healthy trees is equivalent to 300 room-size air conditioners operating 20 hours a day
–  30 large trees can lift up to 3,000 gallons of water out of the ground and discharge it into the air in a day.

trees and horses

Trees! We’re big fans of trees. Not only are they good for us, but for our animals, and the entire planet.

More on our paneling: We craft it to order in our shops in Farmington, NY and McMinnville, OR; it is FSC-Certified reclaimed wood; the panels make installation of wood walls, ceilings, and partitions quick and easy. The options are nearly endless with more than forty species, grades and textures available. The wood is valued for its grain pattern, durability, deep patina, and incredible character. And more often than not the antique wood used in paneling will show signs of its previous life with ferrous staining from nails or bolts, insect trails, and old joinery notches.

As always, thank you for helping us help the environment. Best wishes and holiday cheer to you and yours!

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Reclaimed Wood at the Worlds’ First Pizza Museum

Brian Dwyer and the other founders of Pizza Brain. From left: Ryan Anderson, Joseph Hunter, Brian Dwyer and Michael Carter. (Photo by Brian Dwyer)

 

Brian Dwyer has earned himself a spot in the Guinness Book of World Records as a purveyor of the largest collection of pizza memorabilia. Incorporating our reclaimed wood into his one-of-a-kind project also earned him a spot here, on our blog.

 

 

Brian and his partners recently opened the world’s first pizza museum and pizzeria in the Fishtown section of Philadelphia called Pizza Brain. I got the chance to work with them on their totally unique project.

 

I met the Pizza Brain team early on in the construction process and it was clear to me they wanted to incorporate as much reclaimed material as they could back into the museum/restaurant.

Our Settlers Plank reclaimed mixed hardwood flooring joined a tin ceiling which had been reclaimed from a nearby church, and the team even used discarded pianos to build the pizza bar! There is truly a long list of reclaimed products throughout the space – and that’s not even counting the pizza museum memorabilia pieces.

I stopped by the other day (captured a few images) and had lunch with one of the owners. Great food!!

 

Display cases built into the floor house pizza memorabilia which are frequently rearranged and refreshed. (The display case in the floor near me housed pizza related dolls!)

 

As I sat eating a piece of pizza, I noticed my eyes were drawn to the floor.  And it wasn’t just because of the rich browns, golds, tans, reds – the original wear marks, knots, saw marks, nail holes – but I was enamored with the display cases which are recessed into the floor. There are several displays scattered in the Settlers Plank mixed hardwoods. Each hold various pieces of pizza history and commercialization. They add to the uniqueness of this place.

 

Settlers’ Plank reclaimed mixed hardwoods offered just the right texture, durability, history, and visual interest the Pizza Brain team was looking for.

 

Brian Dwyer plans on constantly rotating the museum collection within the space, so each visit will be different from the last.  The next time I’m in for a slice, I can’t wait to glance at the floor and see what’s on display.

Pizza Brain is connected to Little Baby’s Ice Cream that also incorporated the Settlers Plank mixed hardwoods reclaimed flooring throughout their parlor. They offer plenty of unusual ice cream flavors including, of course, “pizza”.   On my next visit, I plan on sampling the Maryland barbecue flavor which combines Old Bay mixed with barbecue sauce.  Sounds delicious!

 

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Reclaimed in Style at Doc Magrogan’s

Kevin Vickery, our Mid-Atlantic Representative, shares a recent restaurant project from PA:

University of Pennsylvania students are excited now that Doc Magrogan’s Oyster Bar has opened in the heart of the campus. I recently had the opportunity to work with the owner of Doc’s and his team on incorporating reclaimed wood into their restaurant.

The theme for the space, as described by the owner, was “a combination of an old tavern mixed with very clean and crisp beach cottage, while maintaining a trendy feel to this upscale location”.

Our reclaimed grey barn siding was a great solution to the main bar walls. The century old barn wood provided the grey tones and lighter colors in varying widths, which instantly brings the customer impressions of a waterside cottage.

In the dining room, Doc’s team had us build railing panels from our reclaimed Indonesian Hardwoods, Trade Winds.A perfect fit for an oyster restaurant since this wood is salvaged from the shipping industry. The exterior of the wood shows all the signs of the rough sea life it endured as it crossed the Pacific Ocean: metal strapping marks, scuffs, dings, and occasional nail holes.

But Doc’s didn’t stop there.After the team at Doc’s realized what beautiful wood lies directly below the surface of the weathered exterior of the shipping hardwoods, they decided to have us construct table tops. We planed down the Trade Winds hardwood shipping stock to reveal brighter, cleaner versions of the various species with colors ranging from deep red-browns, blondes and tans, to light oranges and soft reds.

In addition to the reclaimed wood, Doc’s added many accessories such as a canoe hanging from the ceiling, old nautical pictures, and antique oars to truly accomplish the theme. My opinion: Mission Accomplished!

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