Just in time for Thanksgiving…

For the past couple of months I’ve been working with a residential client on her sun-room addition. We started talking about rustic flooring, then moved on to paneling, trim and mantles for a two sided fireplace. By the time the details were worked out and measurements settled, the time frame for the project had become quite tight.

Thankfully, between our large volume of timber stock and the greatest team of dedicated craftsmen in the industry, we’ve now got the client’s order milled, finished, packed, and ready to go. It will deliver to her home today, just before our shop closes for the long holiday weekend.

These long planks of custom milled bead board (center and left) are waiting for their final coat of Tung Oil to be applied. The American Gothic grade was selected for the walls to complement the texture and character of the Settlers’ Plank flooring (right of image).

I was lucky to grab a few pictures of this gorgeous Settlers’ Plank Oak and custom milled American Gothic Oak bead board while our guys were busy hand-applying the tung oil finish.  The warmth, richness and character is undeniable.

Our Settlers’ Plank Oak is perfectly suited for a natural Tung Oil finish. The depth of color is enhanced by this matte, penetrating finish.

Hopefully when the project is complete, we’ll get some pictures from the client so we can share the final results.

Have a great Thanksgiving!

PS: If you still have a craving for good food, check out CBS Sunday Morning from last weekend. Throughout the feature you can see our reclaimed redwood wine vat stock, sourced from local NY wineries, and crafted into the counter tops, shelving, and fixtures for a popular yogurt company.

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21 Million Board Feet Salvaged (and counting!)

I was watching a documentary over the weekend about plastic and waste. Among the many eye-opening pieces of information in the film, there was a discussion about recycling and how much of the material that we think is recyclable or is being recycled ends up in the waste stream, or worse – in our natural environment. I consider myself to be pretty educated about these kinds of things, but it really made me consider the waste I make that doesn’t go away. As I was watching images of plastic scraps swirling in the Pacific Ocean, it got me thinking about what we do here every day and the fact that I can see exactly what happens to the wood products that we reclaim. It all starts at the very beginning of our process: when we reclaim material from an old barn or industrial demolition site it instantly prevents a large volume of wood from heading to the landfill.

This exotic Indonesian hardwood blend is a perfect example of what can be created with the rough, as-found faces of recycled wood. Here spaces are divided and texture is created by these walls of a popular coffee shop.

The character in our reclaimed wood floors and other products is not only part of their beauty, but it also allows us to maximize our use and minimize our waste. Our wide plank floors come from large agricultural and industrial timbers, the mid-sized planks come from smaller items, or those pieces with damaged edges that can’t be saved. Our rustic flooring grades make use of the original faces and saw marks that history has provided, celebrating this patina rather than throwing it away.

Our Dust Collector pulls the sawdust from the shop and chipper so it can be sent for processing into pellets.

And with the waste – the broken ends, the boards with knotholes that are too big to salvage or the dry-rot we find when we cut in to something – we fire our clean burning, high efficiency boilers, we power the kiln that dries our wood and we heat our offices. The sawdust and small scraps are ground down and sent to become the compressed pellets used in pellet stoves.  Even the metal scraps our de-nailers remove from every piece of wood are recycled.

All metal must be removed from our wood prior to any other processing. These old nails, nuts and bolts are also sent for recycling.

So while I slowly work to try to minimize my own dependence on the disposable, I’m thrilled to look around every day and know that we are taking care to account for the waste that we generate and ensuring that we’re not contributing to a landfill or litter.
We’re pretty proud of it- 21 Million board feet (and counting)!

 

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All About Ash

Reclaimed Ash, American Gothic Sample Board

Today, I’m all about Reclaimed Ash!

 

 

We’ve got a lot of beautiful things around here. Everyday I’m surrounded by unique, gorgeous wood in a myriad of different forms with exciting, new-to-us reclaimed projects coming in every week.

 

 

 

 

 

settlers plank oak flooring

Settlers’ Plank Reclaimed Oak is a great example of  one of our most popular core products, reclaimed mostly from barns.

 

Our core product line, those items that we make time and again, consists of some of the most exceptional and storied wood species and grades you can find (reclaimed or otherwise).

 

 

 

 

 

 

Senior Living Center Chapel Reclaimed Ash and Oak

 

While it’s hard to pick a favorite, I find that once in a while I’m struck by something.  Sometimes it’s an exclusive, limited edition item that is source specific. Sometimes it’s a new finishing technique on an old favorite. Sometimes, like today, I find myself drawn to a particular species from our core product line. I’m fascinated with its inherent beauty and also its surprising flexibility: American Gothic Reclaimed Ash.

 

eco-friendly engineered reclaimed ash
Our Reclaimed Ash has been knocking my socks off. It’s cool and modern. It’s rich and warm. It’s black and white and even blue. Ash is one of those species that can be anything you need it to be, without sacrificing its own character.

The grain pattern is somewhat pronounced and the natural tones are neutral, with a slight iridescence that makes for a stunning floor, wall, or countertop with just a coating of polyurethane or tung oil. (We sometimes say the grain pattern appears “flame-like”.)

 

 

 

reclaimed ash stains pioneer

Apply any sort of stain or color, Ash’s light, neutral color tone makes it the perfect base for a dramatic finish.

 

 

 

 

 

You can add a pigment or color, something natural or something wild, and it just shines. The grain doesn’t get lost, rather the light neutral color tone makes it the perfect base for a dramatic finish.

 

Simple and natural, or bold and colorful, I find it to be a spectacular choice for just about any project or application.

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Mixers & More: Black & Tan

If you follow us on Facebook, then you probably already know that we have a thing for beer. Rochester NY and the Finger Lakes Region are experiencing something of a brewing renaissance and we’ve discovered that when you’re making (or tasting) craft brews, there’s just something about doing it surrounded by reclaimed wood. The rich tones and history the wood offers can be the perfect complement.

Recently I had the pleasure of working with Don Bombace, one of our neighbors here at the Farmington NY location. Don owns a great liquor store across the street (with a HUGE New York State wine selection) but he wanted to try something a little different…

Mixers & More is Don’s latest venture where he sells all of the fun things you need for a party including growlers of great local beers and unique cheeses.

I was excited to have the opportunity to work with Don in selecting interior materials for Mixers & More. We knew we needed a reclaimed wood that was durable and casual. The goal was for the space to be fun and inviting.

Enter our reclaimed Black & Tan Oak series.

A perfect fit, in the all Tan variety, with a pleasant neutral tone and enough knots, fissures, and patina to let you know it has a history. And what an interesting history: think Thoroughbred horses and rolling Kentucky fields.

After getting the flooring in and finished, our next step was the countertops. Our craftsmen created custom solid Oak counters to coordinate with the floors using joists reclaimed from a barn, made specifically to accommodate the unique needs of the serving and sale spaces.

After getting the flooring in and finished, our next step was the countertops. Our craftsmen created custom solid Oak counters to coordinate with the floors using joists reclaimed from a barn, made specifically to accommodate the unique needs of the serving and sale spaces.

A custom sign, framed with Black & Tan, Tan tells the story of the reclaimed Oak in Mixers & More.

A custom sign, framed with Black & Tan: Tan, tells the story of the reclaimed Oak in Mixers & More.

 

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