Reclaimed and Rescued Cherry has been milled into engineered flooring (shown with Pure oil/wax finish).
Reclaimed and Rescued Cherry, unfinished.
We recently milled up a trove of Cherry wood which we had been gathering for years. Cherry is often scarce in the reclaimed realm as the number of trees were less abundant than other species and didn’t reach usable timber sizes for a variety of reasons. The wood was (and remains) highly desirable for furniture, cabinetry, and millwork.
Our recent run yielded over two thousand square feet of our World’s Most Eco-Friendly Engineered Flooring with wonderful natural aged color, a satiny grain, and cleaner surface known as our American Gothic grade.
Much of the material was rescued from an old barn we reclaimed a number of years ago. The Cherry had been milled into board stock in the 1940’s and stored in the barn until our reclamation. Mixed in with the rescued material is reclaimed Cherry, salvaged from old barn timbers in the Northeast. The resulting flooring has minimal nail holes, insect trails, and ferrous staining. Each plank has a micro bevel, is 4” to 7” wide (variable) and is 18” to 8’ in mixed lengths.
Tom and Ann’s kitchen was crafted of the same rescued Cherry (solid) by our sister company NEWwoodworks.
Jered, our reclaimed wood expert, has been on the train and in the car visiting Ohio on his most recent trip. He also had a live trip advisor/helper as one of his sons joined him on this adventure. By Day 3, Jered had promoted him from personal assistant to traveling tech support. Both enjoyed good eats and lots of reclaimed wood.
On a quick stop in to a national retail store in Cincinnati, they checked out reclaimed oak flooring that was installed over 5 years ago. This was a special batch of Foundry Oak that we reclaimed from the Drew Furniture Factory in North Carolina. Original patina and paint are celebrated in this floor. As Jered says, “It still looks awesome!”
In the past five years our finishing department has grown into a well trained, well equipped, team of detail oriented professionals. This can be credited in large part to our Finishing Team Leader Steve Pettrone, who with the support and encouragement of management has deftly guided this devoted crew. With years of flooring installation experience, a strong personal environmental ethos and an easy going swagger that inspires camaraderie, Steve is quite a rock star. In addition to streamlining and updating our processes, he has proudly steered our in-house finishing options away from Tung oils and 2 part polyurethanes to the Zero VOC hard-wax oil finishes that have become the industry standard in the world of reclaimed flooring.
There is nothing radical about these finishes. They aren’t groundbreaking or cutting edge. They aren’t Pantone’s color of the year (though we do have plenty of custom one-off finish possibilities, but that’s another story).
What they are, are well tested, expertly applied, high performing finishes that will expand the tonal options available to both the cosmopolitan designer and the renovating homeowner.
In general, clients come to us looking for authenticity. That’s what reclaimed wood delivers best. The time-worn surface, the rich depth of color found in original patina and old growth wood, the nail holes and fastener marks that testify to a past life. Faux finishes make us cringe. As anyone who has worked in our sample department will tell you, nothing is lamer than receiving a request for a stain that will make red oak look like walnut. Or the request to apply some Rumplestiltskin magic to make fresh-sawn Douglas Fir look like it has weathered grey naturally for 20 years under the Wyoming sun.
We prefer the modernist tenet of remaining true to the material. But we are also aware that natural color tones – no matter how lush – are not right for every project. Our three custom finishes are complex and transparent, highlighting Ash’s tight grain pattern rather than masking it. Like your neighborhood sommelier, Steve has paired finish and wood so that each works to one another’s strength.
These custom finishes take full advantage of a product that we are very fond of: Rubio Monocoat. This hard-wax oil is favored for its ease in application, maintenance and its tested durability.
Our custom process begins with a wire-brushing to open the wood grain, a hand-applied Rubio “Pre-color” stain which gives the final finish extra depth, and a thorough denibbing which removes any raised fibers.
At this point the flooring is laid out on a platform and the oil finished is applied with a buffer. We then inspect and wipe down every board by hand and let the finish cure for 24 hours in a rack. Before it is shipped, the finished material is lined with a sheet of protective padding and then wrapped into hand bundles of approximately 25 square feet.
From start to finish, this diligent process is free of shortcuts and it results in a product that we feel is equal if not superior to any prefinished wood floor on the market. Steve is confident that you will agree.
The Building Materials Reuse Association (BMRA) has announced that (our very own) Jonathan Orpin of Pioneer Millworks and New Energy Works will be featured as the keynote speaker for the Decon ’16 conference in Raleigh, North Carolina. Our fearless leader will kick-off the conference on February 29th with a forward-thinking address titled “Everything is Possible. Stories of de-constructible buildings, recycled wood, and companies that can thrive doing so.” Are you getting excited yet?
Decon ’16 is the premier international conference on building deconstruction, materials reuse, and C&D recycling and this forward-looking address will seed the future of a world without waste. “Jonathan’s experience and remarkable portfolio of projects will be an inspiration as the conference opens, and sets the bar high for all of us in the circular economy of materials,” shared Anne Nicklin, Executive Director of the BMRA. Thanks, Anne!
After three years, the biennial conference of the Building Materials Reuse Association will make its righteous return, serving as an international gathering of practitioners using both knowledge and experience to create a world without waste. The conference will be hosted by Habitat for Humanity of Wake County and NC State University February 29th through March 4th, 2016.
“I am equal parts thrilled and anxious to be speaking at Decon ’16, as this group has led the way for a long time in this exceptional field. Let’s keep turning up the dial, from understanding the story and source of our materials, to using them for really great and beautiful projects, to creating sustainable business models and partnerships to get the good work done,” shared Orpin.
As you may know already, Orpin is the President of Pioneer Millworks, which over our 25 years in business, have recycled more than 25 million board feet of wood; he’s also the President of New Energy Works Timberframers. Combined, our companies employ 130 community members, have shops in NY and OR, and we work hard to use the Triple Bottom Line of People, Profit and Planet as our guiding business principle. Orpin is also past President of the Timber Framers Guild, which supports the craft, science, and business of timber framing. As an organization, the Guild seeks to perpetuate and strengthen the robust craft of timber framing, communicating information about building methods, events, people, and the timber frame building community.
More than forty speakers from around the world will present case studies, emergent research, and inspire the diversion of construction and demolition waste towards productive markets during Decon ‘16. Live presentations and exclusive training opportunities will be offered, including a workshop on handling salvaged wood for woodworking and furniture making. Local tours of deconstruction sites, reuse stores, and local high performance buildings will also be available for attendees.
The Building Materials Reuse Association (BMRA) works to create a vibrant building materials economy as part of a world without waste. For more than twenty years, they have done this through elevating the issue to the public, moving the market for reused materials, and inspiring and supporting the industry.