Unnecessary Deconstruction: Rethinking Barn Reclamation

Healthy barns being deconstructed – or in the worst cases having siding stolen off barns that are in use – all due to the high demand for barn siding in current décor? Yes…it’s a harsh realization about a wood product we love.

barn demo 4-editBarns are part of our heritage and iconic to the Northeastern landscape. As long as a barn is in good condition, we’d like it to continue to be a barn. Yet, along with many of our reclaimed wood fans, we deeply enjoy the historic and heavily weathered planks. Our acquisition team’s mission was set: use their creativity and detective skills to find alternative weathered wood sources. With a final push of sourcing we’re excited to announce sustainable and alternative origins that alleviate the specific demand for barn siding. Introducing our American Prairie line:

AP_Grey_WestCoastB

American Prairie is full of wood that offers the same wonderful weathered surfaces as barn wood but is from more plentiful and renewable alternatives. Barn wood is broad and dynamic in scope; incorporating wood that is salvaged not just from dilapidated barns, but also agricultural fencing and other structures that have endured the elements, is a step we believe will reduce the pressure to take barns down unnecessarily.

ap grade samples

The American Prairie line is offered in four grades: Brown Board, Taphouse, Weathered Grey, and Painted. The grades offer naturally patinated planks in earth tones ranging from greys and silvers to browns and tans, or original painted surfaces including white and red. These boards are popular for vertical or horizontal installations in commercial and residential projects for both interior and exterior applications.

WGL Energy; Vienna, VA; ASD, Pioneer Millworks; Darris Lee Harris Job#1404; 1375.12

WGL Energy; Vienna, VA, Darris Lee Harris

barn_siding_res_installWe’ve joined several barn preservation groups including Restore Oregon – Heritage Barns, New York State Barn Coalition, and the National Barn Alliance. We find these are hardworking organizations, well worth being a part of.

18 Years of Calvin (and counting)

Meet Cal!

Given that the average amount of time an American spends working at a single company is 4.1 years, an employee who has delivered 18+ years of solid performance to a company deserves commendation. Our man Calvin has been elbow deep in reclaimed wood since 1994. No longer the wild whipper-snapper who joined Pioneer Millworks in the pre-Internet-Age, Cal has grown into one of the mill’s respected patriarchs.

The Planer.

Need to know how to provide maintenance to our 500lb planer? Ask Cal. Not quite sure how to sort for our many grades of Heart Pine? Ask Cal. Want to hear a juicy story about some dude who used to work in the shop ten years before anyone else in the room even set foot in the mill? Pull up a seat next to Cal and prepare yourself for an epic tale. Generous and knowledgeable, Cal has been an invaluable resource to the younger generation of millworkers who are more often than not newcomers to the reclaimed wood industry.

He’s fine-tuning the new Mattison.

As the principal operator of our Mattison straight-line saw, he has handled nearly every barn board that has passed through our shop in the past 5 years. Ever eyeing for the greatest yield and potential in each individual board, Cal processes material with the speed and expertise that in no small way contributes to Pioneer Millworks’ ability to maintain its place at the top of the industry.

Cal in Taiwan

 

Recently returned from a two week vacation in Taiwan, Cal has currently been busy taming a new Mattison which was upgraded in his absence. Come swing by our shop in Farmington, NY. Take a tour of the mill and meet this longstanding member of our family!