We recently chatted with Tysha, one of the key players in our custom finishing group. Tysha is one of those happy folks, always wearing a big smile, a cheerful attitude, and full of fun stories about her daughter. We talked about her role at Pioneer Millworks, her favorite products, and her secret obsession (she has an affinity for the old and storied):
Be bold, bright, lustrous, subtle, smooth, textured, patterned, or radiant with the other side of reclaimed wood.
We’ve turned to our team of craftsmen, artists, and out-of-the-box types to play and pioneer new salvaged options. The results are remarkable tones and sheens with sleek or intense textures—modern options with a soul.
And the barn wood we know and love? Even it has another side—an inside, an underside, a creative side. It’s time to push the envelope further and get adventurous with colors in the cracks and crevasse.
Thoughtful Sophistication options are available in solid paneling, engineered paneling, solid flooring, engineered flooring, board stock, treads, thresholds, and fixtures—all with the eco-loving and LEED benefits and that make your projects sustainable.
These are some of our favorite ideas and we’ll be sharing more iterations in our next few blog posts. We love creating custom colors, textures, and patterns – what are your customization aspirations? Let our team know so we can start idea sharing and swapping samples.
In the past five years our finishing department has grown into a well trained, well equipped, team of detail oriented professionals. This can be credited in large part to our Finishing Team Leader Steve Pettrone, who with the support and encouragement of management has deftly guided this devoted crew. With years of flooring installation experience, a strong personal environmental ethos and an easy going swagger that inspires camaraderie, Steve is quite a rock star. In addition to streamlining and updating our processes, he has proudly steered our in-house finishing options away from Tung oils and 2 part polyurethanes to the Zero VOC hard-wax oil finishes that have become the industry standard in the world of reclaimed flooring.
There is nothing radical about these finishes. They aren’t groundbreaking or cutting edge. They aren’t Pantone’s color of the year (though we do have plenty of custom one-off finish possibilities, but that’s another story).
What they are, are well tested, expertly applied, high performing finishes that will expand the tonal options available to both the cosmopolitan designer and the renovating homeowner.
In general, clients come to us looking for authenticity. That’s what reclaimed wood delivers best. The time-worn surface, the rich depth of color found in original patina and old growth wood, the nail holes and fastener marks that testify to a past life. Faux finishes make us cringe. As anyone who has worked in our sample department will tell you, nothing is lamer than receiving a request for a stain that will make red oak look like walnut. Or the request to apply some Rumplestiltskin magic to make fresh-sawn Douglas Fir look like it has weathered grey naturally for 20 years under the Wyoming sun.
We prefer the modernist tenet of remaining true to the material. But we are also aware that natural color tones – no matter how lush – are not right for every project. Our three custom finishes are complex and transparent, highlighting Ash’s tight grain pattern rather than masking it. Like your neighborhood sommelier, Steve has paired finish and wood so that each works to one another’s strength.
These custom finishes take full advantage of a product that we are very fond of: Rubio Monocoat. This hard-wax oil is favored for its ease in application, maintenance and its tested durability.
Our custom process begins with a wire-brushing to open the wood grain, a hand-applied Rubio “Pre-color” stain which gives the final finish extra depth, and a thorough denibbing which removes any raised fibers.
At this point the flooring is laid out on a platform and the oil finished is applied with a buffer. We then inspect and wipe down every board by hand and let the finish cure for 24 hours in a rack. Before it is shipped, the finished material is lined with a sheet of protective padding and then wrapped into hand bundles of approximately 25 square feet.
From start to finish, this diligent process is free of shortcuts and it results in a product that we feel is equal if not superior to any prefinished wood floor on the market. Steve is confident that you will agree.