Meet the team featuring: Steve

Notorious for his sense of humor and discerning eye, Steve is great when you need to smile or need detailed expertise on wood finishes. He filled us in during a recent Q and A: forest fires, contracting, bluegrass music, and an unusual fear of antiques…read on for details. steve w laser
What do you like about living and working in Upstate NY?
The weather! No, not really. I dislike the weather here 10 months out of the year. I’m into 70 degrees with sun and we get that for just a few weeks per year…which does make those weeks extra special. Truthfully, the best part about our neck of the woods is that my family lives in the area. After traveling the country looking for a place to call home, my wife and I settled back here, where we grew up.

You’ve been part of our team for four years. What role did you start in and where are you now?
I started stacking boards and bundling at the end of the moulder line. I could read calipers so Dave C taught me how to setup and run the moulder. Some time later there was a need for a finishing crew leader. While I wasn’t a finishing expert, I like to lead and learn, so I spent months researching finishes, reading everything I could get my hands on – including scouring forums of flooring contractors who freely gave their opinions of different finishes.

It seems like just yesterday I ordered samples of several different waterborne polyurethanes and tested them all. I specifically tested for ease of application, scratch resistance, and availability – I obviously had to be able to get the product when needed! I shared with our larger team and we decided on Vermont Natural Coatings because of their commitment to the planet; their finish is really good; and it’s made in the USA. Win Win Win!!  (Specifically, Vermont Natural Coatings PolyWhey Floor Finish was engineered to take advantage of whey protein – a byproduct of the cheese industry. We can almost say that we are using a reclaimed product on a reclaimed product.)Steve promo pic

 monocoat finishing sp oakTJ and team finishingWhat is your team’s role?
I lead the finishing and samples departments  – we produce about 1,300 samples annually, many of them fully customized for individual projects. Last year we pre-finished 30% of all projects – that’s several hundred thousand board feet. We also have a laser etcher which is a fun tool for special customization like adding logos or phrases to various planks.

 

 

 

 

 

What’s your background with wood?
I graduated from the University of Vermont where I studied Forestry. I focused on forest ecosystem restoration – I wanted to repair damaged ecosystems, and restore Old-growth northern hardwood forests to the Northeast.

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Slade Hall, University of Vermont. Steve and co-habitants created daily vegan and vegetarian meals and lived a planet conscious lifestyle.

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Normally behind the camera during his Fire Line Sawyer days, Steve found one image of himself geared up in Yosemite.


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After college, I did what every forestry graduate does: I headed west to fight fire. I worked three fire seasons with the National Park Service, primarily working prescribed fires in California, Oregon, Nevada, and in the Everglades. I worked my way up to a Fire Effects Monitor and Fire Line Sawyer before calling it quits. I watched fire burn around the bases of the Sequoias, was dropped off in the Yosemite backcountry via helicopter, and took a boat through the everglades to torch 10,000 acres of sawgrass. Ah, to be that young again!

Immediately prior to Pioneer Millworks, I owned/ran a business installing tile and hardwood floors and doing light construction work. Overall, the workload was very up and down. Timing was right; Pioneer made the choice to leave my business very easy.

What about reclaimed wood appeals to you?
The idea that we reuse/repurpose wood that would have ended up in a landfill is very exciting to me. I am an active advocate for environmental causes and being able to work for a company that purposely limits it’s impact on the planet makes it very easy for me to come to work.

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Which product is your favorite?
My favorite product is Settlers’ Plank Mixed Oak. When sanded just right and oiled, to me it becomes the quintessential reclaimed floor. The richness, the mix of grain, the depth of patina, make it such a timeless floor.

On a side note, I would only use one product to finish this floor: Rubio Monocoat. By utilizing Monocoat you can be assured that you will never have to sand the floor to remove finish (like you would a poly or aluminum oxide) to fix a scratch, etc. Sanding would potentially destroy the original saw marks and coloration that make Settlers’ Plank what it is, so the finish is a key element.

What fun finishing story can you share with us?
Back when we used 2-component polyurethanes we would end up with some waste at the end of a job. Instead of disposing of the finish in liquid form, we would pour it into nitrile glove and let it set up overnight. You see, with a 2-component polyurethane, it has a pot-life of a few hours and then it begins to gel up and it eventually turns to a  firm rubber-like consistency. We would dry out the poly hands, and occasionally ship them in care packages to our salespeople across the nation. We wanted to offer them a helping hand. All in good humor!

IMG_7159What are your hobbies outside of work?
In the rare instance that I have a few minutes to myself, I love to play Clawhammer Banjo. I started out loving bluegrass music until I re-discovered Old-time Appalachian music. Old time music skips the lyric driven tunes of bluegrass and throws out the mandolin and finger picks on the banjo. It’s a simple kind of music with big sound and a driving rhythm that will make you dance all night. My wife and I have vowed to instill a musical sense into our daughter from the day she was born. She attended her first music festival at 10 months old – The Great Blue Heron Festival near Jamestown. As a rule, we’ve determined that any festival that hosts Donna the Buffalo, is likely going to be child-friendly and fun. Otherwise, with a 5-year old in my life, my evenings are spent painting, coloring, and reading. 

Family, a vital part of Steves story.

A family of nature lovers.


Care to share something quirky about yourself?
I have a phobia of antiques – in particular, newspapers, furniture, dinnerware, and especially eating utensils. You won’t find me at an antique store looking for treasures. How do I work with antique wood with this phobia? I don’t know but I do love reclaimed wood even if it is old.

(A few more images from Steve’s fire chasing days are below):

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Unnecessary Deconstruction: Rethinking Barn Reclamation

Healthy barns being deconstructed – or in the worst cases having siding stolen off barns that are in use – all due to the high demand for barn siding in current décor? Yes…it’s a harsh realization about a wood product we love.

barn demo 4-editBarns are part of our heritage and iconic to the Northeastern landscape. As long as a barn is in good condition, we’d like it to continue to be a barn. Yet, along with many of our reclaimed wood fans, we deeply enjoy the historic and heavily weathered planks. Our acquisition team’s mission was set: use their creativity and detective skills to find alternative weathered wood sources. With a final push of sourcing we’re excited to announce sustainable and alternative origins that alleviate the specific demand for barn siding. Introducing our American Prairie line:

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American Prairie is full of wood that offers the same wonderful weathered surfaces as barn wood but is from more plentiful and renewable alternatives. Barn wood is broad and dynamic in scope; incorporating wood that is salvaged not just from dilapidated barns, but also agricultural fencing and other structures that have endured the elements, is a step we believe will reduce the pressure to take barns down unnecessarily.

ap grade samples

The American Prairie line is offered in four grades: Brown Board, Taphouse, Weathered Grey, and Painted. The grades offer naturally patinated planks in earth tones ranging from greys and silvers to browns and tans, or original painted surfaces including white and red. These boards are popular for vertical or horizontal installations in commercial and residential projects for both interior and exterior applications.

WGL Energy; Vienna, VA; ASD, Pioneer Millworks; Darris Lee Harris Job#1404; 1375.12

WGL Energy; Vienna, VA, Darris Lee Harris

barn_siding_res_installWe’ve joined several barn preservation groups including Restore Oregon – Heritage Barns, New York State Barn Coalition, and the National Barn Alliance. We find these are hardworking organizations, well worth being a part of.

Meet the team featuring: Josh

Josh has been a member of our team for over a decade. If there’s a forklift moving around in our yard, Josh is most likely driving as he handles all of our inventory. He’s as accurate as our inventory software when it comes to answering “what’s in the yard?” off the top of his head. After a little cajoling, Josh shared more about himself: 

josh hugs reclaimed timber 1How long have you been part of our team?
12 years! Pioneer Millworks and New Energy Works [our sister company] is a great community. We invest in our employees and I have had many opportunities to advance. I’m proud of our ethos and the incredible work we do.  Also, we’re always finding new sources of wood. Sometimes it’s a small batch of locally sourced material…other times, we find vast quantities and develop new product lines around them. The products themselves are ever-changing and that keeps things interesting.

What do you like about living and working in Upstate NY?
As someone who loves the outdoors, what’s not to love about the Finger Lakes? I love the geography here; the  hills, valleys, and glacial lakes…Not to mention, we’ve  got an inland sea just a few miles to the north. More importantly, I come from a large family and most of us live in the area.

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De-nailing and acquisition: Bryan, Josh, and Alex circa 200(?)

What’s your history with the company?
I started as an entry-level nail puller years ago. I’d just quit a horrible job and needed something temporary to pay the bills. I never thought I’d be here for over a decade, but it’s a great place!

What is your role on our team?
I supervise the yard/de-nailing team and manage our inventory. I’m also part of the acquisitions team.

JoshPeckWhat’s your favorite part of your job?
There’s always a challenging project going on, always something new and unexpected.

black and tan wall paneling pioneer millworks portland orWhich product is your favorite?
I’m terrible at choosing favorites. If I have to pick, right now, I’m really digging our Black & Tan [shown above in the 50/50 grade] I love when the wood has a story to tell.

AlexMSpeaking of stories, you must have a fun story or two from your years here…
Several years back Alex and I took a trip to Bethlehem, PA to load some industrial salvaged Heart Pine timbers and decking. Alex beat me at a game of pool that night and as a result I had to eat scrapple, and only scrapple, for breakfast the next morning. It was the first and only time I’ve eaten scrapple (a Pennsylvania breakfast staple apparently). When I ordered only scrapple the waitress gave me an incredulous look….I had to explain that I’d lost a bet. [Alex and Josh (above) remain friends and coworkers and still share the occasional ‘bet’.]

josh hover cat

When ‘hover cat’ stormed the Internet, we debated on replacing Josh’s forklift with this new ride…always a good sport, Josh still chuckles when we bring this photo up.

louie and JoshWhat are your hobbies outside of work?
Between keeping tabs on my 3 year old son and minor projects around the house we bought earlier this year, I haven’t had much spare time. Too many hobbies to list but a few big ones: I enjoy fishing, hiking, gardening, home brewing, and playing guitar.

What’s your favorite book?
I could never pick a favorite…there are just too many. A couple of the better things I’ve read recently are “Suttree” by Cormac McCarthy and “American Gods” by Neil Gaiman.

Ohio State University Bleachers

The week before Christmas is never the ideal time for an acquisitions trip, but when there is an opportunity to bring home some nice pine bleachers, we pack our bags. With the students gone for the week, we were invited to Ohio State University’s Newark campus to salvage what we could of their old bleachers. Their new recreation/wellness center, Adena Hall, is in the midst of a complete renovation. Shared with Central Ohio Technical College, the updated building will be seeking LEED Certification.

img_9757Lucky for us, a graduation ceremony had been held the day before so the bleacher assembly was all pulled out and we were able to get right to work. And work it was. In 10 hours we removed more than 5,000 nuts from 5,000 carriage bolts and had freed nearly all the boards. This required plenty of awkward repetitive positioning, as we struggled to access spaces with only inches of clearance. That night we compensated ourselves with a feast of beer and barbeque at City Barbeque, which also happens to be a favorite client of ours.

city-barbequeOur other compensation was the collection of odds and ends that we found lost beneath the bleachers. A motley collection of souvenirs it was.

img_9758The next morning, after loading the material on to our flatbed, but before departing Newark, we swung by the old site of the Wehrle Stove Factory where two of us present had spent several weeks in 2010 processing and loading over 120,000 board feet of timber onto trucks bound for our shop in Farmington, NY. These timbers included a variety of wood that ranged from pine to oak to chestnut. (Only 3,500 board feet of this material remains in our inventory to date.) The site looks pretty much as we left it: barren. Hopefully future development is on the horizon.

img_9759As for the bleachers, we look forward to seeing what creative ways they will get used. We’ve now added 1,500 linear feet to our growing inventory. They’re ready and available for your next project! Game on!